Battery + E-Mobility

Powering the Future of Electrification

Battery
+ E-Mobility

 

The PAC Group partners with the world’s leading OEMs and suppliers to plan, engineer, and deliver battery and e-mobility programs at scale. From greenfield gigafactory builds and cell-manufacturing integration to supplier selection and dry room coordination, our multi-disciplinary experts deliver technical excellence with speed, safety, and precision. Whether you’re launching a new facility or scaling global operations, PAC supports your end-to-end journey from concept to commissioning. 

CORE CAPABILITIES

  • Process Integration into Building 
  • Manufacturing Engineering 
  • Cell Manufacturing Engineering
  • Engineering Studies, Due Diligence and Business Case Development 
  • Project Management and Equipment Installation Management 
  • Experience with Greenfield Battery Pack and New Battery Production Facility 
  • Continuous Improvement  
  • Site Operational Safety 
  • CE Marking Support 
  • Battery PMO Implementation
  • Enhanced Coordination and Safety  
  • Efficient Resource Management  
  • Reduced Downtime and Increased Productivity  
  • Improved Communication and Training 
  • Concept Layout 
  • Detailed 2D Layout 
  • Process Schematics 
  • Project Risk Log 
  • Excel Based Throughput Calculator 
  • Process Simulation 
  • RFQ Documentation 
  • Project Timing Plan 
  • Packaging Scope 
  • Market Inquiry 
  • Supplier Evaluation 
  • Supplier Selection 
  • Business Case Review 

WHY THE PAC GROUP?

At PAC, we understand the complexity and urgency of battery and EV innovation. That’s why our approach blends deep technical knowledge, global delivery experience, and cross-functional coordination—so your launch doesn’t just meet expectations, it leads the market. 

Full Life cycle Program Support

From early business case development and market inquiries to operational ramp-up and CE certification, we manage every step of your battery or e-mobility program with precision.

Purpose-Built for Gigafactory Scale

We developed full battery pack and production facility layouts, RFQs, simulations, and throughput tools for new and expanding operations—delivering results on time and under budget.

Cross-Functional Expertise, One Integrated Team

Our team spans manufacturing engineering, process technology, facility construction, safety, and equipment integration—ensuring seamless collaboration across suppliers, trades, and regions.

Safety + Compliance at the Core

With PAC365, our in-house safety and compliance division, we lead HSE strategy, site audits, CE marking, and training to ensure smooth certifications and safe operations—especially within controlled dry room environments.

Project ExAMPLES

EV Supplier Park Integration – MENA Region

PAC supported a new EV OEM in the MENA region by optimizing the launch of five supplier park facilities. With embedded teams across engineering, safety, and logistics, PAC implemented hundreds of technical design improvements—earning praise from top client leadership and setting the tone for future phases. 

Battery Facility Power Optimization – Saudi Arabia

As the owner’s representative for a multi-billion-dollar battery supplier park, PAC led value engineering efforts that cut power demand by 37%, saving $12M in CapEx. The integration of adiabatic cooling systems and facility-wide energy reviews created a more sustainable and cost-efficient operation. 

E-Motor Study for Global OEM

PAC conducted an end-to-end e-motor feasibility study, including layout planning, process simulation, and supplier assessment for a global automotive OEM. Deliverables included a market inquiry package, throughput analysis, and detailed RFQ documentation to support expansion strategy. 

Greenfield Battery Pack Manufacturing Facility

PAC led building integration, process planning, and technical coordination for the launch of a new battery pack facility. Services included 2D/3D layout development, dry room integration, safety management, and procurement support across all production zones. 

battery + e-mobility TEAM leads

Stephen Green

Director e-Mobility + Electrification

Colin Sulley

Director of Manufacturing Engineering - Battery

Stephen Dudley

Technical Director of Building Integration

Ben Kuo

Director of Production Equipment Supply Chain

Thomas Stanley

Global Director of HSE + PAC365